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How to open a pasta factory: what is needed for the production of dry pasta

By 1 September 2023No Comments

Opening a small industrial pasta factory or an artisanal laboratory for dry pasta represents a certainly interesting opportunity today. In recent years, this sector has experienced steady growth, driven on one side by the expanding market (who in the world doesn’t love Italian pasta?) and on the other hand by the growing attention of consumers to healthy eating with artisanal products that can guarantee quality, authenticity and different proposals from those of large manufacturers.

Starting such a business requires careful planning and a number of requirements to be met. In this article, we will explore the key steps and resources needed to open your own successful pasta factory.

1. Planning, market research and business plan

First and foremost, it is necessary to develop a business plan, a detailed one that takes into consideration costs and investments required to start and sustain your business, such as:

  • Purchase or lease of the premises
  • Purchase of new or second-hand pasta machinery
  • Raw materials and suppliers
  • Type of employees and remuneration
  • Marketing and promotion activities

Determining the size and type of your business will then require a market survey that can gauge public demand and competition in your target area. Finally, it is essential to plan and create a network of partners and resellers.

2. Choose the right location and place for your pasta factory

The choice of location is crucial for the success of the pasta factory. Look for a strategic and easily accessible position, preferably in a high-traffic area or near places of interest. Make sure to have enough space to accommodate the production and packaging department, and possibly the customer service area. On average, you can estimate the space needed at a minimum of 50-80 sq. m.

3. Permits and licenses to open a pasta factory

Opening a pasta factory requires compliance with specific regulations and laws. Apply for the permits and licenses needed to operate legally, such as a health permit, trade license, and any other certifications required by local authorities.To open a pasta factory, you must obtain the following authorizations, licenses and certifications:

1. Health permit: before starting operations, it is important to obtain a health permit stating that the pasta factory meets the necessary hygiene and sanitary standards required for food production. You can apply for this permit at the health department of your city or municipality.

2. Trade license: a business license is required to start a legal business. This license can be obtained at the one-stop shop for productive activities (SUAP) office in your municipality or city.

3. Quality certifications: depending on local regulations and target markets, the pasta factory may have to obtain quality certifications, such as Hazard Analysis Critical Control Points (HACCP) or ISO 22000 certification. These certifications ensure that the pasta factory adopts appropriate risk management systems and sanitation standards in food production.

4. Installation authorizations: in the event that specific equipment needs to be installed within the pasta factory, an installation permit may be required from the relevant agencies. For example, in the case of an industrial furnace, approval from the local fire department may be required.

5. Compliance with local regulations: in some cases, there may be additional local regulations that require a specific authorization or fulfillment. It is important to consult the norms and regulations applicable in your country or region to ensure compliance with all applicable regulations. 

It is essential to contact the appropriate authorities in your country or geographical area to obtain specific information based on your situation and current local regulations.

4. Machinery and equipment for dry pasta production

By now you may be wondering what machinery is needed to open a pasta factory. The right equipment is critical to producing high-quality pasta efficiently. Buy pasta machinery as well as processing and packaging accessories. Make sure the equipment is certified and meets safety standards.

Among the essential machinery for dry pasta production, both short and long, you will definitely need one:

  • Drawing machinery: a crucial tool for every type of pasta factory, as it enables the production of various shapes and sizes of pasta. These machines are essential for achieving the desired quality and consistency in dry pasta.
  • Kneading machine: essential for mixing and kneading dough ingredients. They are available in different sizes and capacities.
  • Pressing machine: is used to model dry pasta into shapes such as fusilli, pens, orecchiette and more.
  • Dryer: essential for dry pasta production, it allows the pasta to dry evenly while maintaining its shape and quality.

How much does it cost to open a pasta factory?

Although it is difficult to generalize, it can be estimated that the opening of an artisanal pasta factory requires an initial investment in the region of 40,000 to 70,000 Euro, depending on the size of the premises and the quality of the machinery selected.
Fortunately, there are opportunities and incentives to promote the start-up of craft activities like this. Enquire at the Chamber of Commerce to find out about available public subsidies and funding.

Evaluate used machinery or production lines!

Before buying new equipment, research possible second-hand bargains. Buying used machinery and lines for pasta production can be a profitable choice, as many historical models are made of durable and long-lasting materials. In addition, you can find excellent revamping bargains, i.e. machinery and entire lines completely overhauled, with warranty and service: a real investment that will allow you to open a pasta workshop at a lower price while maintaining the same quality.

Is it better to open an artisanal or industrial pasta factory? 

Here is the crucial question for every aspiring entrepreneur: is it worth opening a pasta factory? As in any entrepreneurial activity, there is no universal answer. Such an enterprise always involves risks, but it can also offer opportunities for success.

With a sound business strategy, dedication and the use of the right machinery, opening an artisanal pasta factory can prove to be a profitable and rewarding business choice. The attention to product quality, customer satisfaction and the constant search for new market opportunities can help make this entrepreneurial venture a success.

Do you want to open your own pasta factory? 

Discover our opportunities: second-hand machinery for the dry pasta production. 

At PIM, you can find the best occasion from the biggest brand. Our experience in revamping and refurbishment of dry pasta production lines, makes the purchase of a second-hand plant or machinery a smart solution that allows you to start or expand your pasta production at an advantageous price.

Discover our opportunities